01Prototype Development + Pattern Design
1. custom trimming
Crafting unique and tailored designs for various applications, including automotive interiors, yachting interiors, furniture, or other products.
2. material selection
Assisting in choosing suitable materials based on durability, aesthetics, and functionality for the intended use of the prototype.
3. pROTOTYPING TECHNIQUES
Utilizing various techniques like sewing, cutting, and assembling to create physical prototypes that showcase the design and functionality of the trim.
4. TESTING AND EVALUATING
Conducting tests to assess the prototype's performance, durability, and overall suitability for its intended purpose.
5. COLLABORATIVE DESIGN
Working closely with clients to refine and adjust designs based on feedback, ensuring the final product meets the desired specifications.
6. INNOVATION IN TRIMS
We can offer innovative solutions for decorative trims, detailing, and finishing touches that enhance the overall appearance and functionality of a product.
7. COST-EFFECTIVE SOLUTIONS
We provide cost-effective strategies for prototype development, considering materials, manufacturing processes, and overall production expenses.
development process:
STATEMENT
Our well-equipped TRIMSTUDIO plays a crucial role in bringing design concepts to life and ensuring that the final product meets quality standards.
02
Sewing Capabilities/Service
We use specialized industrial sewing machines suitable for high-volume production. Our sewing capabilities typically refer to the range of sewing services and techniques for creating various products or components. These capabilities may include:
sewing process:
1. custom sewing
Crafting bespoke items according to specific design requirements, such as car seats, boat seats, bags, shoes, or interior trims.
2. embroidery
Adding decorative or functional embroidery details to various surfaces for enhanced aesthetics.
3.tOPSTICHING
Creating visible, decorative stitching on the surface to highlight seams or add design elements.
4. PRECIOUS STICHING
Utilizing advanced sewing machines to achieve precise and durable stitches, especially important for automotive interiors or fashion apparel.
ON SEWING
The sewing capabilities of our TrimStudio contribute significantly to the overall craftsmanship and quality of the final products, whether they are automotive interiors, fashion apparel, or other fabric and leather-based applications.
03
Digitizing + Templating
1. Digitalization of most complex patterns
With our 20+years experience with CAD and digitizing knowledge we can offer the pattern digitalization according to different materials and further production processes.
The digitalization brings modern technology into the design and production processes, enhancing precision, efficiency, and the overall management of intricate designs.
Our digital patterns can be reused or modified for future projects, contributing to efficiency and consistency in production.
2. Optimization of templates / patterns
Once digitized, patterns can be easily manipulated, scaled, or modified digitally, saving time and effort compared to traditional manual methods.
This possibility streamlines the design process, enables easy scaling or modification of patterns, and facilitates efficient storage and retrieval of design data.
3. Optimization of usage for production
Optimizing the usage of materials involves leveraging technology and efficient processes to minimize waste, enhance precision, and improve overall resource management.
Simulating and visualizing how patterns will fit on materials before actual production, allowing adjustments to be made digitally to optimize material usage. The ability to make digital adjustments helps in refining designs and layouts to achieve optimal material utilization.
Utilizing advanced nesting algorithms within digital design software contributes to arrange pattern pieces in the most space-efficient way.
Overall, our integration of digital technologies allows us for a more sustainable and cost-effective approach to material usage and optimized workflows.
4. Converting data for further needs
Converting physical templates or patterns into digital formats (.dxf, .ai, .iso) using specialized CAD software.
Benefits of Digitalization are Precision and Consistency and Digitalizing complex patterns enhances precision, ensuring that intricate details are accurately replicated in the digital version.
Digitalized patterns can be seamlessly integrated into manufacturing processes, allowing for automation in cutting and shaping various materials of required components.
templating process:
Digitizing process:
ON digitizing
and templating
Templating and digitizing enhance the precision and efficiency of fabrication. Digitizing integrates technology into design, while templating translates designs into physical guides for component creation.
04
Cutting Capabilities
Our TrimStudio is equipped with a CAD single-layer conveyor cutting machine which is a type of cutting equipment designed by a German Manufacturer to cut materials, such as leather, fabric, foils, plastics, etc. or thin sheets, one layer at a time. This machine is commonly used in industries like automotive, textile, apparel, and upholstery for various purposes. The key features include:
- Precision Cutting: High precision in cutting patterns, shapes or designs.
- Customization: Suited for customization whether a large-scale or small-scale production where each piece requires unique cutting patterns.
- Prototyping: Useful for creating prototypes or samples, allowing for detailed examination and adjustments before full-scale production.
- Flexibility: Offers flexibility in handling various materials, including fabrics, leather, or other materials, providing versatility in the types of projects it can handle.
Optimizing production with a CAD system involves leveraging technology, efficient workflows, and strategic processes. Here are several production optimization strategies.
- Digital Design and Prototyping:Utilized CAD software is allowing us to create precise patterns and visualize the final product before cutting.
- Automated Nesting: Automated nesting algorithms in our CAD software allows us to optimize the arrangement of pattern pieces on fabric, minimizing material waste during the cutting process.
- Material Efficiency: The review and refining of cutting patterns allows us to maximize material usage. Adjusting patterns or shapes digitally can lead to significant material savings over time.
By combining these strategies, our TrimStudio can significantly enhance its production efficiency, reduce costs, and improve the overall quality of the final products.
3. state of the art softwear / german machine
We use the world leading CAD Software which is used in various sewing and leather industries. With our 20+years of experience combined with our conveyor CAD cutting machine by a German manufacturer it provides us with various possibilities for our customers and the required needs.
cutting process:
ON cutting
capabilities
Experience of 10 years in R&D in automotive industry.
05
Tools
1. state of the art machines and tools
We are equipped with the best sewing machines available for our customers needs and are continually investing and improving our tooling and equipment. This includes special sewing machine and special tooling for different projects in automotive interiors, furniture upholstery or fashion apparel like bags and shoes. Additionally our CAD experience gives us the ability to combine the digital possibilities with the traditional craftsmanship on a larger scale.
2. through previous projects tools for several branches
Based on our experience and past projects required by customers we have specially required tooling equipment for different branches like automotive, furniture, fashion apparel.
templating process:
statement
Precision and efficiency are our driving forces to execute perfection.
06
Customization
1. bespoke embroidery
3. embossing
2. laser engraving
4. hot stamping
